Figure 1 introduces the current state-of-the-art battery manufacturing process, which includes three major parts: electrode preparation, cell assembly, and battery electrochemistry activation. First, the active material (AM), conductive additive, and binder are mixed to form a uniform slurry with the solvent.
Developments in different battery chemistries and cell formats play a vital role in the final performance of the batteries found in the market. However, battery manufacturing process steps and their product quality are also important parameters affecting the final products’ operational lifetime and durability.
However, the potential for battery integration technology has not been depleted. Increasing the size and capacity of the cells could promote the energy density of the battery system, such as Tesla 4680 cylindrical cells and BMW 120 Ah prismatic cells.
The development of new battery technologies starts with the lab scale where material compositions and properties are investigated. In pilot lines, batteries are usually produced semi-automatically, and studies of design and process parameters are carried out. The findings from this are the basis for industrial series production.
There are various players involved in the battery manufacturing processes, from researchers to product responsibility and quality control. Timely, close collaboration and interaction among these parties is of vital relevance.
The products produced during this time are sorted according to the severity of the error. In summary, the quality of the production of a lithium-ion battery cell is ensured by monitoring numerous parameters along the process chain.
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