"Battery module production is more than just the mechanical assembly of individual parts.", explains Max Fluhrer, Project Manager in the Battery Solutions division of KUKA. The production line must be able to react individually to batch quality, enable flexible product configurations and ensure the 100% traceability mentioned above.
Depending on requirements, twelve to twenty-four battery cells are joined together to form a battery module. In the third section of the production line, the battery modules are electrically connected and measured. For this purpose, the cell contacting system is put on and welded to the contacts of each individual battery cell.
But, the battery modules are designed to be flexible and can therefore also be used for other applications. Due to your cookie settings, this content is not available. Starting in fall 2020, the battery modules are to be manufactured on the fully automated production line at ElringKlinger's plant in Thale, Germany.
The production line is divided into four main areas. In the first section the battery cells are tested and prepared for assembly. In the second plant section, a so-called raw module is produced by use of multiple battery cells. The cells are combined into a stack in the " merging device ".
ElringKlinger, one of the world's leading systems partners to the automotive industry, automates the production of battery modules. KUKA developed the fully automated production line for this purpose. The production plant, including all testing processes, is expected to produce around 300,000 battery modules per year.
Using a complex laser system and laser op-tics guided by a KUKA KR240 industrial robot, the end plates are welded to the pressure plates of the cell stacks, thus completing the raw module. Depending on requirements, twelve to twenty-four battery cells are joined together to form a battery module.
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