The data at this time is limited, as only a small number of EV models have been on the market long enough to warrant a battery replacement. On average, you can expect the replacement cost of an electric car's battery to run from $5,000 to upward of $15,000, according to an article from Consumer Reports.
In these cases, an individual module can cost anywhere from $1,000 to upward of $3,000 depending on its size. Other automakers chose to use an integrated battery pack, meaning that if some cells in the battery fail, the entire battery will need to be replaced. In this scenario, you'd pay the full price of the battery pack.
Like with the Model 3 above, the same third parties offer refurbished batteries for less than new (or refurbished) packs from Tesla. At re/cell, prices start at $115/kWh and go up to $135/kWh for performance and longer range. Greentec offers refurbished packs from $118/kWh to $145/kWh.
The average size of an EV battery pack is around 40-43 kWh worldwide, but in the US it’s closer to 60-75 kWh. That puts the estimated average replacement cost for an EV battery between $8,340-$10,425 in the US.
Estimates to replace the battery in older Nissan Leafs that are out of warranty range between $5,500 and $7,500, while replacement batteries for Teslas start at $13,000. Battery replacement costs can vary between models. Here's a look at the battery replacement costs of three different Teslas.
Both owners took their vehicles to their local authorized Hyundai dealer to get an estimate to have the battery replaced using their insurance policy. The prices ended up being about $60,000 Canadian, roughly equal to the price of the vehicle when new.
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We estimate that the price of the 64 kWh battery pack replacement costs about $10,000-$12,000 (though the current market price for a battery pack at that size is closer to $8,900). Labor will likely be similar at around $600-$1,000 for 3-5 hours of work.
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