Form Energy, a Somerville startup, is developing batteries that use rust as a key component. They claim their low-cost, long-duration technology can store energy generated by renewable sources such as solar and wind and release it back onto the grid when needed.
It works as a “reversible rust battery,” which means that while discharging, the battery breathes in oxygen from the air and converts metallic iron to rust. While charging, with the application of an electrical current, the battery converts “rust” back into metallic iron and breathes out oxygen. Here’s a deeper look at the battery cycle.
The batteries first absorb air, causing the iron they contain to rust. The chemical reaction that creates rust also generates electricity, which can be dispatched as needed. Reversing the current (i.e., recharging the batteries) turns the rust back into iron, readying the system for another round.
It operates on what scientists call the principle of “reversible rusting.” The low cost and high availability of iron could allow iron-air batteries to store electricity for several days during periods of low solar and wind power generation.
While charging, an electrical current converts the rust back to iron and the battery breathes out oxygen. Since its founding, the company has raised $832 million from investors, including Bill Gates’ Breakthrough Energy Ventures and ArcelorMittal SA, a Luxembourg-based multinational steel company.
The initial storage battery, about the size of a home washer-and-drier combination, will be too big and heavy for cars, but it could replace lithium-ion batteries for utility-scale storage because it would be one-tenth the cost and its capacity will be much larger, according to Form Energy.
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